12
2025
-
08
Five-point technology provides the core engine for cup-making machines with "stability, accuracy, and efficiency"
Author:
In the production line of cup-making machines, the opening and closing of the mold each time is related to the quality of the finished product. Traditional cup-making machines often have problems such as uneven cup body thickness, many burrs on the edges, and fast equipment wear and tear due to unstable mold operation, becoming an "invisible bottleneck" that restricts production efficiency. The five-point technology, with its core advantages of "stability, accuracy, and energy saving", will redefine the performance standards of cup-making machines. Today, let's delve into the key role and practical benefits of this technology for cup-making machines.
I. Equipping the mold with a "stabilizer": Eliminating operational tremors from the root cause
The core action of a cup-making machine is the high-frequency opening and closing of the mold - in the reciprocating motion dozens of times per minute, the traditional three-point or four-point support structure is prone to tremors due to uneven force. This tremor, though seemingly small, directly leads to pressure offset during sheet material heating and forming, ultimately resulting in cup body defects such as "thin on one side and thick on the other" and "edge warping", resulting in a high defect rate.
The five-point technology, through a five-point symmetrically distributed support structure, evenly distributes the impact force of the mold opening and closing to the entire transmission system. Like a balancing pole for a tightrope walker, the five support points form a "dynamic balance field", reducing the tremor amplitude by more than 60%. The mold operates as steady as a rock, maintaining stable opening and closing accuracy even after 8 hours of continuous operation, fundamentally reducing defects caused by mechanical shaking, making each cup body "standard in shape".
II. Adding a "safety lock" to precision: Reducing forming errors to within 0.1mm
For food packaging and pharmaceutical packaging fields, cup body precision is directly related to safety and brand reputation. For example, if the wall thickness deviation of a yogurt cup exceeds 0.2mm, it may lead to poor sealing and easy breakage; if the edge of a milk tea cup is uneven, it will affect the degree of film cover adhesion.
The "precise control" capability of the five-point technology demonstrates its advantages here: through balanced force design, the mold's pressure error on the sheet material is firmly locked within 0.1mm. Whether it is the cup mouth diameter, cup body height, or wall thickness uniformity, it can strictly meet the production standards. Data shows that cup-making machines using this technology have increased the finished product pass rate by more than 30%, allowing companies to completely avoid the cumbersome process of "picking out defective products after mass production", directly reducing raw material waste costs.
III. Reducing the burden on equipment: Energy consumption reduced by 15%, mold life extended by 50%
Traditional cup-making machines, due to uneven force, have fast component wear and tear - mold guides and transmission gears often age prematurely due to excessive local stress, not only increasing replacement costs, but also disrupting production plans due to downtime for repairs. At the same time, in order to offset the instability caused by tremors, the equipment often requires higher power output, resulting in high energy consumption. The five-point technology achieves "cost reduction and efficiency increase" through "balanced load":
1. The dispersed force reduces component friction, extending mold life by 50% and reducing annual maintenance costs by nearly 40%;
2. The stable operating state allows the equipment to avoid "overexertion", directly reducing power energy consumption by 15%. For companies with an annual production capacity of over 1 million units, this can save tens of thousands of yuan in electricity costs annually.
For companies that need 24-hour continuous production, this "low loss + low energy consumption" characteristic is an "invisible contributor" to ensuring continuous production.
IV. Adding "fuel" to production capacity: A single machine produces 10,000 more qualified cups per day on average
Competition in the cup-making industry is essentially a competition of "unit time production capacity". When equipment frequently stops for adjustments due to insufficient stability, or when high defect rates require repeated rework, production capacity is naturally difficult to break through. The five-point technology improves production capacity through "triple protection":
1. Reduce downtime: Stable operation makes the equipment "less prone to illness", increasing effective operating time by 20%;
2. Reduce rework: High pass rate eliminates the need for picking and rework, making the process smoother;
3. Improve efficiency: Precise forming control makes each opening and closing "effectively productive", increasing the daily production capacity of a single machine by 8000-10000 qualified cups. For companies pursuing large-scale production, this means faster delivery speeds and stronger order acceptance capabilities.
☆☆☆Why is five-point technology the "core competitiveness" of cup-making machines?☆☆☆
In the current situation of serious homogenization of cup-making machinery, "stability", "precision", and "durability" have become the core standards for companies to choose equipment. Xin Hua Packaging Machinery, with over 20 years of experience in the cup-making machine field, combines five-point technology with "one-stop service" - not only providing sheet material machines, cup-making machines, and cup-stacking machines with this technology, but also providing customized molds and auxiliary components, ensuring "stable production" throughout the entire process.
For companies, choosing a cup-making machine equipped with five-point technology is not just choosing a piece of equipment, but also choosing "lower costs, higher efficiency, and more stable quality". After all, in the fast-paced packaging industry, "every qualified cup is a reflection of the company's competitiveness".
If your production is plagued by "high defect rates", "high energy consumption", and "frequent equipment problems", you may want to learn more about five-point technology - upgrading your cup-making machine from "barely meeting standards" to "high efficiency and stability" may be the key to breaking through production bottlenecks.
News
2023-01-04
Shantou Xinhua Packing Machinery Co., Ltd.
Tel:+86-0754-82525115
Add:5th Jinye Road,No.2 Industry Area of Shengping.Daxue Road,Shantou ,Guangdong
Fax:+86-0754-88680313
E-mail: xinhua@stxinhua.com
Mobile website
Copyright © 2023 Shantou Xinhua Packing Machinery Co., Ltd.